15 Things You Didn't Know About Aluminum Alloy
At Tuofa CNC Machining, we harness the versatility and strength of aluminum alloy to create high-quality components essential for various industries. This post will explore fascinating aspects of aluminum alloy that demonstrate its ubiquity and critical importance in daily and industrial applications.
Specification of Aluminum Alloy
Aluminum alloys are specified based on their composition and properties. Each alloy is identified by a unique designation, Below is a table that outlines these aspects for several common aluminum alloys:
Alloy |
Primary Alloying Element |
Typical Tensile Strength (MPa) |
Yield Strength (MPa) |
Elongation (%) |
6061 |
Magnesium and Silicon |
310 |
270 |
12 |
7075 |
Zinc |
572 |
503 |
11 |
2024 |
Copper |
470 |
325 |
20 |
5052 |
Magnesium |
228 |
193 |
12-20 |
3003 |
Manganese |
145-186 |
97-179 |
1-20 |
5083 |
Magnesium |
317-379 |
228-310 |
16 |
1100 |
None (99% Aluminum) |
90-185 |
34-145 |
1-35 |
When was Aluminum Alloy Discovered?
Aluminum was first identified as an element in 1825 by Danish physicist Hans Christian Ørsted. The metal's industrial production began later, spearheaded by French chemist Henri Étienne Sainte-Claire Deville in 1856. This marked the starting point for the development and use of aluminum alloys in various applications worldwide.The USA called it Aluminium up until 1925.
Aluminium is Not Found in Pure form in Nature
Aluminum naturally occurs in a combined state rather than as a pure metal due to its high reactivity, particularly with oxygen, forming aluminum oxide (alumina). The primary source of aluminum is bauxite ore, named after the French village where it was first discovered. Despite being the most abundant metal in the Earth's crust, accounting for about 8% of its total mass, aluminum is always found bonded with other elements.
It is The Most Abundant Metal in The World
Aluminum is the most abundant metal in the Earth's crust, comprising 8.23% of its mass. It ranks as the third most abundant element overall, following oxygen and silicon. This prevalence underscores aluminum's significance and availability, which supports its extensive use in creating various aluminum alloys employed across numerous industries globally.
There is Aluminium on the moon
Aluminum constitutes about 7% of the lunar soil, making it a significant component of the Moon's surface. This prevalence, along with other materials, highlights the potential for future mining operations on the Moon. The presence of aluminum supports the idea of utilizing lunar resources for space exploration and possibly for use back on Earth.
Does Aluminum Alloy Rust?
Aluminum alloys do not rust because they contain minimal iron. However, they do oxidize when exposed to water, forming a protective aluminum oxide film on the surface. This hard, corrosion-resistant layer shields the underlying metal from further degradation, effectively preventing the typical rusting process associated with iron-containing metals.
Aluminum Alloy Density
The density of pure aluminum is approximately 2,710 kg/m³. Aluminum alloys, which include other metals to enhance properties, have densities slightly varying from this figure, typically ranging between 2,640 kg/m³ and 2,810 kg/m³. This relatively narrow range in density reflects the lightweight nature of aluminum and its alloys, making them ideal for applications where weight reduction is crucial.
Aluminium Keeps Food Fresh
Aluminum foil is highly effective at keeping food fresh due to its excellent barrier properties. It serves as a robust shield that prevents exposure to external factors such as light, moisture, and odors. This protection helps maintain food quality, texture, and flavor by significantly reducing the risk of spoilage and extending shelf life.
Aluminum Once Valued Above Gold
Until the late 1800s, aluminum was more valuable than gold due to the lack of a commercially viable method for its production. Napoleon III famously used aluminum plates and cutlery to honor his most esteemed guests, while those of lesser prestige received gold and silver, highlighting aluminum's status as a symbol of wealth and luxury during that period.
Precious Gems Contain Aluminum Compounds
Many precious gems are composed of aluminum compounds, emphasizing the metal's value beyond its industrial uses. For example, rubies and sapphires are primarily made of corundum, or aluminum oxide, with trace elements that provide their vibrant colors. This chemical makeup contributes to the hardness and durability of these gems, making them prized for both their beauty and their resilience.
Is Aluminum Alloy Safe?
Aluminum alloy is generally safe for everyday use in products like cookware, containers, and foil. However, high levels of exposure, particularly in industrial settings where aluminum dust is inhaled, can lead to health issues such as lung problems, coughing, and abnormal chest X-rays. Proper safety measures should be taken to minimize inhalation of aluminum particles in such environments.
Aircraft Parts Made from Aluminum Alloy
Aircraft components are often fabricated from aluminum alloys due to their optimal blend of lightweight and high strength properties. These alloys ensure the structure is both durable and light, enhancing fuel efficiency and overall performance. Their corrosion resistance also makes them ideal for the demanding environmental conditions faced by aircraft.
What Color is Aluminum?
Aluminum is a silvery-white metal, known for its lightweight and malleable characteristics. These features make it highly versatile, used extensively in products ranging from kitchen utensils and cans to aeroplane parts and window frames. Its distinctive color adds to its appeal in both functional and aesthetic applications, blending well with various design elements.
Aluminum Alloy Melting Temperature
Aluminum alloys have different melting temperatures depending on their specific compositions. Here is a table that outlines the melting temperature ranges for several common aluminum alloys:
Aluminum Alloy |
Primary Alloying Element(s) |
Melting Temperature Range (°C) |
Melting Temperature Range (°F) |
1000 Series |
Pure Aluminum (99% minimum) |
645 - 657 |
1195 - 1215 |
2000 Series |
Copper |
502 - 638 |
935 - 1180 |
3000 Series |
Manganese |
600 - 655 |
1112 - 1211 |
4000 Series |
Silicon |
577 - 633 |
1070 - 1170 |
5000 Series |
Magnesium |
582 - 651 |
1080 - 1204 |
6000 Series |
Magnesium and Silicon |
582 - 652 |
1080 - 1205 |
7000 Series |
Zinc |
475 - 635 |
887 - 1175 |
8000 Series |
Other elements |
Varies widely |
Varies widely |
Aluminium is Infinitely Recyclable
Aluminum boasts infinite recyclability, retaining its properties through countless recycling cycles. This feature makes it exceptionally sustainable, fitting perfectly into a circular economy. Recycling aluminum consumes only about 5% of the energy required to produce the original metal, dramatically reducing environmental impact and enhancing sustainability in various industries. This efficient recycling process underscores aluminum's pivotal role in eco-friendly manufacturing practices.
Conclusion
Aluminum alloy remains an indispensable material in modern industry and technology. Its versatile, durable, and sustainable properties make it a staple in a myriad of applications. We invite you to explore more about how Tuofa CNC Machining's aluminum alloy products and services can enhance your projects and contribute to technological advancement and sustainability.